Synthesis, Processing, and Manufacturing of Materials

At the end of this course, the students should be able to: 1. explain the synthesis of materials such as principal alloys, ceramics and polymers; 2. differentiate between synthesis and processing; 3. discuss the processing of engineering materials – metals, ceramics and polymers; 4. explain how changes in materials properties enhance the performance of the material; 5. discuss the common manufacturing and processing methods for metals, ceramics, and polymers; 6. describe five casting techniques; and 7. explain the addition and condensation polymerisation mechanisms.

Detailed study of principal alloy, ceramic, and polymer systems. Evaluation of the effects or processing on selected physical and mechanical material properties. Overview of design fundamentals and examination of selected material/design case studies for manufacturing.